Kinematic Automation's Matrix™ 6200 Troubleshooting and Maintenance Charts.

This generic lubrication guide may list items that your equipment does not have.

Generic Lubrication Guide
	Lubrication Point	Procedure	Product
Cut Modules	Zerk Fittings	Grease	Lithium-based Grease N.L.G.I.GB
Cut Modules	Some Cut Modules use sealed bearings or bushings, and do not need any lubrication. These do not have zerk fittings.
Cut Module Drive	Drive Gears & Chain (if used)	Grease	Lithium-based Grease N.L.G.I. GB
Guillotine Blades	Slide Tracks	Grease	Lithium-based Grease N.L.G.I. GB
Rotating Devices with Ball Bearings	Bearing	Lightly oil	Light Machine Oil
Linear Motion Devices	Linear Bearings	Lightly oil	Light Machine Oil
Walking beams, collector modules, placement devices, and other motorized, fast‑moving, linear mechanisms.	Lead Screws	See the next two entries to determine which process and product to use. Some Modules use a PLASTIC lead screw nut, and some use a STEEL and BALL BEARING lead screw nut.
	STEEL and BALL BEARING Lead Screw Nut	Lightly Grease Lead Screw & Nut	Lithium-based Grease N.L.G.I. GB
	PLASTIC Lead Screw Nut	Completely Clean Lead Screw & Nut	Denatured Alcohol (No lubrication required)

Refer to the Preventive Maintenance section. In some cases, the suggested intervals may not be appropriate, depending on the types of materials processed and the production volume.

The following chart shows some troubleshooting activities an Operator or Maintenance person can accomplish. If the cause of a problem cannot be found and repaired using the information contained in this documentation package, contact Kinematic Automation for advice.

DESCRIPTION	WHERE TO TROUBLESHOOT
Air bubbles in lines	a) Check all tubing fittings: tips, pumps, and “Y”s. b) Prime pumps
Pumps do not initialize	a) Check that Contact/Non-Contact dispense is enabled. b) Check that a valid recipe has been selected. c) Check that appropriate pump sets have been selected for the recipe. d) Verify that a valid dispense rate has been entered for each pump set.
Pumps do not prime
Pumps do not reclaim
Pumps do not dispense
Pumps do not clean	a) Check that Contact/Non-Contact dispense is enabled. b) Check that a valid recipe has been selected. c) Check that appropriate pump sets have been selected for the recipe. d) Verify that a valid dispense rate has been entered for each pump set. e) Verify that a valid volume level has been selected for the recipe. .
Dip Level Sensor Fault	Verify that the Dip Level Sensor is disabled.
No image on Vision Display Screen	Press the Power button located on the top left corner of the vision display screen.

No illumination from vision light source

Check the circuit breaker.

Reject Marker

not dispensing ink

a) Check the Reject Marker fluid reservoir.

b) Verify that the Contact/Non-Contact types of dispense is enabled.

c) Check that appropriate pump sets have been selected for the recipe.

d) Check that the NOZZLE and FLUID pressures are set correctly.

e) Check the Reject Marker ink flow control is set correctly.

Reject sensor fault

a) Check the Reject Marker ink flow control is set correctly.

b) Recalibrate the reject mark sensor. Refer to the third party sensor documentation for more information.

Blower not running

a) Verify the blower is enabled.

b) Verify that a valid blower rate is entered.

Heater not running

a) Check circuit breaker 7CB

b) Verify the heater and blower are enabled.

c) Verify that a valid blower rate is entered.

d) Verify that valid temperature, low temp alarm, and high temp alarm values have been set.

Dispense heads

will not move

a) Check circuit breaker 4CB.

b) Verify that the Contact/Non-Contact type of dispense is enabled.

c) Check that a valid recipe has been selected.

d) Check that appropriate pump sets have been selected for the recipe. .

Dispense heads

move fault

a) Check circuit breakers 3 and 4CB.

b) Verify the dispense head carrier plate moves freely.

Poor dispense line quality

a) Check that a valid dispense rate has been entered for each pump set. .

b) Check all tubing fittings: tips, pumps, and “Y”s.

Payout drive

not running

Verify that a valid web speed has been entered.

Take-up drive

not running

Verify that a valid web speed has been entered.

Cabinet cooling fan

not running

Check circuit breaker.

HMI touch screen

is not on

Check circuit breaker.

Vision system not on

a) Check the circuit breaker.

b) Check that the power/communication cable is securely inserted into the RJ45 jack located on the top of the camera.

Vision System Calibration fails

a) Check vision light source.

b) Check that the Power/Communication cable is securely inserted into the RJ4S jack located on the top of the camera.

c) Be sure that the Calibration Target is fully seated into the dispense platen detent.

PREVENTIVE MAINTENANCE - Assumes you have preformed this maintenance before and are familiar with this machine.

Before beginning any repair or preventive maintenance procedure, note the following information:

ELECTRICAL HAZARD: Disconnect the unit from its power source before beginning any maintenance or repair procedure. If a panel is opened, exposure to live electrical circuits is possible.Failure to follow all electrical safety procedures could result in SERIOUS INJURY or DEATH BY ELECTROCUTION

WARNING: High pressure air is dangerous. Disconnect the supply and bleed the air in the system before beginning service procedures. Failure to do this may cause SERIOUS INJURY to operators and bystanders. It may also damage the equipment.

WARNING 1: CLEANING CHEMICALS - Certain chemicals and cleaning agents may be hazardous to the equipment. MEK, Acetone, cleaners containing abrasives, and other substances could cause degradation or failure of various components or plating.Harsh chemicals should not be used on this equipment.

WARNING 2: CLEANING CHEMICALS - Certain chemicals and cleaning agents may be hazardous to maintenance personnel. MEK, Acetone, cleaners containing ammonia or bleach, and other substances could cause allergic reactions or other physical and health-related problems. Refer to safety information about the chemicals used.

NOTE: Certain components of this equipment may have a proprietary non-stick plating applied. This plating leaves the surface with a mottled or irregular appearance. Do not attempt to polish this mottled finish. Removing this plating will result in process failure due to sticking material. See the Cleaning Chemicals warnings before beginning maintenance procedures.

A preventive maintenance schedule for the Matrix™ 6200 Reel-to-Reel Dispensing Platform is shown in the following tables. The scheduling is only a guideline. Actual required maintenance frequencies depend on product parameters, volume, and use of the machine.

Matrix™ 6200 PREVENTIVE MAINTENANCE SCHEDULE
PM TASK	SCHEDULE	PROCEDURE
Machine Cleaning	As needed, when the system is dusty or whenever drive rollers, idler rollers, and dispense platen show smudging	Dust with clean, dry cloth. Use a clean, soft cloth and isopropyl alcohol to clean rollers and platens
Pump Maintenance	As needed	Refer to the TECAN® Pump Manual